Product Description
Air Compressor Gear for Atlas Copco
Product Description
More Air Compressor Gear for Altas Copco
10920127
1092
1614933
16212405
16212411
16212417
16212424
16212426
16138981
16138537
16138444
16138672
225710841
16165635
16233961
16165639
16233983
22571 0571
16233265
16233992
1291
16233936
16165682
16165633
16149329
16139656
16166424
16049107
16165629
16165396
12571156
16165559
16149328
1657161
12571264
2906059
16042508
13257116
22529043
16165567
16149682
12571275
16165705
22525762
16231067
16166418
16165652
16219062
16138557
16156393
12026765
16215713
12026762
16212425
16139639
12026763
16138979
16149313
16149345
16149675
16212422
161662571
16139657
16155392
162257171
22538256
162257171
16165433
2254115
16234059
12026769
22527476
161662571
29060569
12571149
13257110
16138774
16231108
16165552
22521794
2253763
22529229
16164444
12571272
12571966
1621432
1622571
16149312
2906571
16040545
16149676
1622
16165514
22529044
16231096
16233931
1657114
16149679
16139642
16139643
225415710
16139634
16149337
1616574
12571273
1657163
16139635
12571598
16165653
2254115
1621243
22529045
16165631
16149672
16139647
16149671
1622
1606128
22541
22355786
16149677
16138446
16138865
225718067
16165566
16139644
22525763
16214882
16212118
16138359
16155391
12026729
29065718
1612517
16149335
16149327
16149315
162205710
16233967
2254571
2254571
1616563
165711
16212442
2254571
22541719
16165409
1622
16139645
291
22537632
21571769
16166421
16214138
22528947
1616564
2252923
16132761
12026764
1257115
16149684
12571962
1614933
1657117
16166422
1616556
16149304
16231 0571 0
16149336
1616576
16149334
161493
162257171
2157177
12571263
29060658
16138163
16138775
16165554
1621244
16165399
2254571
2254571
12571599
16165651
16149326
16219278
12571185
21571751
12026016
16149307
22527473
16215715
16212421
1616571
161662 0571
22521793
16212418
165711101
161662 0571
29065712
16138773
12571271
12571184
162155714
12571963
16165555
10921088
10921068
1092
1092
1092
1092
1092
1092
1092
1092571
10921067
10921048
10921098
109215710
109215710
10921069
1092
1092
1092
1092
1092
1092
1092
16212428
16212433
162315710
1623108
1625
165711180
1625
1625
1625
1625
1625
1625
1625
1625
1625
162657180
1625
1625
22541
1625
1625
162557105
1625
1625
1625
1625
1625
1625
1625
1625
1625
1625
1625
1625
1625
1625
pack your goods?
There is 3 kinds of ways to packed the goods, which depends on your requirement
1. Packed with original package
2. Packed with your design package
3. Packed with our blank package, below is the example for referenc
Air Compressor Gear for Altas Copco FAQ
Q1: How can I get the quotation?
A: you can advise us the part number for checking, and we will quote to you soon by email
Q2: What kind of ways for transportation ?
A:In general by air, sea or Express.(like DHL,Fedex,TNT,etc.)
Q3: How do I know the quality of productions?
A:We have a strict series of quality control, and we have perfect after service system, which can help you to solve the problem soon
Q4: If i want to change model,size,package,etc. How can I do?
A:You can contact us by or mail, and we will revise according to your requirement
Q5: What is the terms of payment ?
A: T/T, Western Union, paypal
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Lubrication Style: | Oil-free |
---|---|
Cooling System: | Air Cooling |
Power Source: | AC Power |
Cylinder Position: | Vertical |
Structure Type: | Closed Type |
Installation Type: | Stationary Type |
Customization: |
Available
| Customized Request |
---|
Are screw gears suitable for high-torque applications?
Using screw gears, also known as worm gears, in high-torque applications requires careful consideration. The torque capacity of screw gears can be a limiting factor due to their unique design and characteristics. Here’s a detailed explanation of the suitability of screw gears for high-torque applications:
Yes, screw gears can be suitable for high-torque applications, but there are certain limitations to consider:
- Lower Torque Capacity: Screw gears generally have a lower torque capacity compared to other gear types, such as spur gears or helical gears. The sliding contact between the worm gear and worm wheel, coupled with the high gear ratios typically associated with screw gears, can result in higher contact stresses and increased wear. Therefore, screw gears are generally not the first choice for applications with extremely high torque requirements.
- Efficiency and Heat Generation: In high-torque applications, the efficiency of the gear system becomes crucial. Screw gears, due to their sliding motion and higher friction compared to other gear types, can have lower mechanical efficiency. This lower efficiency leads to increased heat generation, which may be a concern in high-torque applications where heat dissipation becomes challenging. Proper lubrication, cooling, and heat management strategies are important to ensure reliable operation under high torque conditions.
- Load Distribution: The load distribution in a screw gear mechanism is not as uniform as in some other gear types. The load is concentrated on a limited number of teeth, which can lead to higher tooth stresses and potential wear. This concentration of load can be a limiting factor in high-torque applications, as it can result in premature gear failure or reduced lifespan.
- Application-Specific Considerations: While screw gears may have limitations in high-torque applications, there are scenarios where they can still be suitable. For example, in applications that require precise positioning, heavy loads, or the ability to hold position without additional braking mechanisms, the self-locking feature of screw gears can be advantageous. Additionally, advancements in gear design, materials, and lubrication can help improve the torque capacity and performance of screw gears in specific high-torque applications.
When considering the use of screw gears in high-torque applications, it is important to carefully evaluate the specific torque requirements, operating conditions, and other factors such as speed, duty cycle, and environmental considerations. Consulting with experienced engineers and conducting thorough analysis will help determine whether screw gears are suitable or if alternative gear types should be considered to meet the high-torque demands of the application.
How do you address thermal expansion and contraction in a screw gear system?
Addressing thermal expansion and contraction in a screw gear system is crucial to ensure the proper functioning and longevity of the system. Thermal expansion and contraction occur when a system is subjected to temperature changes, leading to dimensional changes in the components. Here’s a detailed explanation of how to address thermal expansion and contraction in a screw gear system:
- Material Selection: Choose materials for the screw gear system components that have compatible coefficients of thermal expansion (CTE). Using materials with similar CTE can help minimize the differential expansion and contraction between the components, reducing the potential for misalignment or excessive stress. Consider materials such as steel, bronze, or other alloys that exhibit good dimensional stability over the expected operating temperature range.
- Design for Clearance: Incorporate proper clearances and tolerances in the design of the screw gear system to accommodate thermal expansion and contraction. Allow for sufficient clearance between mating components to accommodate the expected dimensional changes due to temperature variations. This can prevent binding, excessive friction, or damage to the gears during temperature fluctuations.
- Lubrication: Utilize appropriate lubrication in the screw gear system to mitigate the effects of thermal expansion and contraction. Lubricants can help reduce friction, dissipate heat, and provide a protective film between the mating surfaces. Select lubricants that offer good thermal stability and maintain their properties across the expected temperature range of the system.
- Thermal Insulation: Implement thermal insulation measures to minimize the exposure of the screw gear system to rapid temperature changes. Insulating the system from external heat sources or environmental temperature fluctuations can help reduce the thermal stresses and minimize the effects of expansion and contraction. Consider using insulating materials or enclosures to create a more stable temperature environment around the screw gear system.
- Temperature Compensation Mechanisms: In certain applications, it may be necessary to incorporate temperature compensation mechanisms into the screw gear system. These mechanisms can actively or passively adjust the position or clearance between components to compensate for thermal expansion or contraction. Examples include thermal expansion compensation screws, bimetallic elements, or other devices that can accommodate dimensional changes and maintain proper alignment under varying temperatures.
- Operational Considerations: Take into account the thermal characteristics of the environment and the operational conditions when using a screw gear system. If the system is expected to experience significant temperature variations, ensure that the operating parameters, such as load capacities and operating speeds, are within the design limits of the system under the anticipated temperature range. Monitor and control the temperature of the system if necessary to minimize the effects of thermal expansion and contraction.
- System Testing and Analysis: Conduct thorough testing and analysis of the screw gear system under various temperature conditions to assess its performance and behavior. This can involve measuring dimensional changes, analyzing gear meshing characteristics, and evaluating the system’s ability to maintain proper alignment and functionality. Use the test results to validate the design, make any necessary adjustments, and optimize the system’s performance under thermal expansion and contraction effects.
- Maintenance and Inspection: Establish a regular maintenance and inspection routine for the screw gear system to monitor its performance and address any issues related to thermal expansion and contraction. This can involve checking clearances, lubrication levels, and the overall condition of the system. Promptly address any signs of excessive wear, misalignment, or abnormal operation that may be attributed to temperature-related effects.
By considering material selection, design clearances, lubrication, thermal insulation, temperature compensation mechanisms, operational considerations, and regular maintenance, it is possible to effectively address thermal expansion and contraction in a screw gear system. These measures help ensure the system’s reliability, minimize wear and damage, and maintain the desired performance and functionality over a range of operating temperatures.
How do you choose the right size screw gear for your application?
Choosing the right size screw gear for your application involves considering several factors to ensure optimal performance and compatibility. Here are the key steps to follow when selecting a screw gear:
- Determine the Application Requirements: Start by understanding the specific requirements of your application. Consider factors such as the desired gear reduction ratio, torque requirements, rotational speed, load capacity, and precision positioning needs. Having a clear understanding of your application’s requirements will help guide the selection process.
- Calculate the Gear Ratio: Determine the required gear reduction ratio by considering the speed and torque specifications of your application. The gear reduction ratio is calculated by dividing the input speed by the output speed. This ratio will help narrow down the options for suitable screw gears.
- Evaluate Load Capacity: Assess the load capacity requirements of your application. Consider the maximum load that the screw gear needs to handle. This includes both the static load (the load when the system is at rest) and the dynamic load (the load during operation). Ensure that the selected screw gear can handle the anticipated loads without experiencing excessive wear or failure.
- Consider Torque Requirements: Determine the required torque output of the screw gear to meet the demands of your application. Calculate the torque by multiplying the load torque by the gear reduction ratio. Ensure that the selected screw gear can provide the necessary torque output to drive the load effectively.
- Analyze Speed and Efficiency: Evaluate the desired rotational speed and efficiency of the screw gear system. Consider the input speed, output speed, and efficiency requirements of your application. Ensure that the selected screw gear can operate within the desired speed range while maintaining the required efficiency levels.
- Check Mounting and Space Constraints: Assess the available space and mounting requirements in your application. Consider factors such as the required size, shape, and mounting configuration of the screw gear. Ensure that the selected screw gear can be properly installed and integrated into your application without any space or mounting constraints.
- Consider Material and Lubrication: Evaluate the environmental conditions and operating parameters of your application. Consider factors such as temperature, humidity, exposure to contaminants, and the need for corrosion resistance. Select a screw gear made from materials suitable for the application environment. Additionally, consider the lubrication requirements and ensure that the selected screw gear can be adequately lubricated for smooth operation and reduced wear.
- Consult Manufacturers and Suppliers: Seek advice and consult with manufacturers or suppliers of screw gears. They can provide valuable insights and recommendations based on their expertise and product knowledge. Provide them with the specific details of your application requirements for better guidance in selecting the appropriate screw gear.
By following these steps and considering the factors mentioned, you can choose the right size screw gear that matches the requirements of your application. It is crucial to ensure that the selected screw gear can handle the load, provide the necessary torque and speed, fit within the available space, and operate effectively in the application environment.
editor by Dream 2024-04-22