Product Description
SWL series skillful manufacture screw reducer:
1.Convenient to adjust
2.Wide range of ratio
3.Easy to install
4.high torque
Application Industries:
Our SWL series screw jacks are widely used in the industries such as metallurgy,mining,hoisting and transportation, electrical power,energy source,constrction and building material,light industry and traffice industry
Product Parameters
Type |
Model |
Screw thread size |
Max |
Max |
Weight without stroke |
Screw weight |
SWL Screw jack |
SWL2.5 |
Tr30*6 |
25 |
25 |
7.3 |
0.45 |
SWL5 |
Tr40*7 |
50 |
50 |
16.2 |
0.82 |
|
SWL10/15 |
Tr58*12 |
100/150 |
99 |
25 |
1.67 |
|
SWL20 |
Tr65*12 |
200 |
166 |
36 |
2.15 |
|
SWL25 |
Tr90*16 |
250 |
250 |
70.5 |
4.15 |
|
SWL35 |
Tr100*18 |
350 |
350 |
87 |
5.20 |
|
SWL50 |
Tr120*20 |
500 |
500 |
420 |
7.45 |
|
SWL100 |
Tr160*23 |
1000 |
1000 |
1571 |
13.6 |
|
SWL120 |
Tr180*25 |
1200 |
1200 |
1350 |
17.3 |
1.Compact structure,Small size.Easy mounting,varied types. Can be applied in 1 unit or multiple units. |
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2.High reliability.Long service life; With the function of ascending,descending,thrusting,overturning |
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3.Wide motivity.It can be drived by electrical motor and manual force. |
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4.It is usually used in low speed situation,widely used in the fields of |
Detailed Photos
PRODUCT SPECIFICATIONS
SWL Series
Swl series worm screw lift is a kind of basic lifting component, which can lift, lower, propel, turn and other functions through the worm drive screw.
Screw jack can be widely used in machinery, metallurgy, construction, chemical, medical, cultural and health, and other industries. Can according to a certain procedure to accurately control the adjustment of the height of ascension or propulsion, can be directly driven by motor or other power, can also be manually. This series of worm screw lift can be self-locking, with the bearing capacity ranging from 2.5 tons to 120 tons, the maximum input speed of 1500 r/min, and the max lifting speed of 2.7 m/min.
Features:
1. Suitable for heavy load, low speed and low frequency;
2. Main components: precision trapezoid screw pair and high precision worm gear pair.
3. Compact design, small volume, light weight, wide drive sources, low noise, easy operation, convenient
maintenance.
4. The trapezoid screw has self-locking function, it can hold up load without braking device when screw stops traveling.
5. The lifting height can be adjusted according to customer requirements.
6. Widely applied in industries such as machinery, metellurgy, construction and hydraulic equipment.
7. Top End: top plate, clevis end, threaded end, plain end, forked head and rod end.
1. screw rod |
2. nut bolt |
3. cover |
4.Skeleton oil seal |
5.Bearing |
6.Worm gear |
7.Oil filling hole |
8.Case |
9.Skeleton oil seal |
10.Cover |
11. nut bolt |
12.Bearing |
13.Skeleton oil seal |
14.Bearing |
15.worm |
16.Flat key |
17.Bearing |
18.Skeleton oil seal |
19.Cover |
20.Nut bolt |
Product Description
MODEL |
|
SWL2.5 |
SWL5 |
SWL10 |
SWL15 |
SWL20 |
SWL25 |
SWL35 |
Maximum lifting force (kN) |
|
25 |
50 |
100 |
150 |
200 |
250 |
350 |
Screw thread size |
|
Tr30*6 |
Tr40*7 |
Tr58*12 |
Tr58*12 |
Tr65*12 |
Tr90*16 |
Tr100*20 |
Maximum tension (kN) |
|
25 |
50 |
99 |
166 |
250 |
350 |
|
Worm gear ratio (mm) |
P |
1/6 |
1/8 |
3/23 |
1/8 |
3/32 |
3/32 |
|
|
M |
1/24 |
1/24 |
1/24 |
1/24 |
1/32 |
1/32 |
|
Worm non rotating stroke (mm) |
P |
1.0 |
0.875 |
1.565 |
1.56 |
1.5 |
1.875 |
|
M |
0.250 |
0.292 |
0.5 |
0.5 |
0.5 |
0.625 |
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Maximum elongation of screw rod under tensile load (mm) |
|
1500 |
2000 |
2500 |
3000 |
3500 |
4000 |
|
Maximum lifting height at maximum pressure load (mm) |
The head of the screw rod is not guided |
250 |
385 |
500 |
400 |
490 |
850 |
820 |
Lead screw head guide |
400 |
770 |
1000 |
800 |
980 |
1700 |
1640 |
|
Worm torque at full load(N.m) |
P |
18 |
39.5 |
119 |
179 |
240 |
366 |
464 |
M |
8.86 |
19.8 |
60 |
90 |
122 |
217 |
253 |
|
efficiency(%) |
P |
22 |
23 |
20.5 |
|
19.5 |
16 |
18 |
M |
11 |
11.5 |
13 |
|
12.8 |
9 |
11 |
|
Weight without stroke(kg) |
|
7.3 |
16.2 |
25 |
|
36 |
70.5 |
87 |
Weight of screw rod per 100mm(kg) |
|
0.45 |
0.82 |
1.67 |
|
2.15 |
4.15 |
5.20 |
SWL Worm Gear Screw Jack Mounting Dimensions
Standard or Nonstandard: | Nonstandard |
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Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Power Transmission |
Input Speed: | 8-360rpm |
Gear Material: | Low Carbon High Alloy Steel |
Gearing Arrangement: | Worm |
Mounting Position: | Horizontal (Foot Mounted) or Vertical (Flange Moun |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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What lubrication is required for screw gears?
Proper lubrication is essential for the efficient and reliable operation of screw gears, also known as worm gears. The lubrication requirements for screw gears depend on various factors, including the application, operating conditions, and the materials used in the gear system. Here’s a detailed explanation of the lubrication considerations for screw gears:
Selection of Lubricant:
When selecting a lubricant for screw gears, it is important to consider the following factors:
- Type of Lubricant: There are different types of lubricants available, such as oils, greases, and solid lubricants. The selection depends on factors such as operating speed, temperature range, load capacity, and environmental conditions. Consult the gear manufacturer’s recommendations or industry standards to determine the suitable lubricant type for the specific application.
- Viscosity: The lubricant viscosity should be chosen based on the operating conditions of the screw gear system. Higher viscosity lubricants are typically used for heavier loads or higher temperatures, while lower viscosity lubricants are suitable for lighter loads or lower temperatures. The viscosity should be within the range recommended by the gear manufacturer.
- Additives: Some lubricants contain additives that provide additional benefits, such as improved anti-wear properties, corrosion resistance, or extreme pressure protection. Consider the specific requirements of the screw gear system and choose a lubricant with suitable additives, if necessary.
Lubrication Guidelines:
Here are some general guidelines for lubricating screw gears:
- Initial Lubrication: Apply an appropriate amount of lubricant during the initial installation of the screw gear system. Ensure that all gear surfaces, including the worm and the worm wheel, are adequately coated with lubricant.
- Replenishment: Regularly monitor the lubricant level and condition of the screw gear system. Over time, lubricant may degrade, become contaminated, or lose its effectiveness. Follow the manufacturer’s recommendations for lubricant replenishment intervals and quantities. In some cases, lubricant replenishment may be necessary during routine maintenance.
- Proper Lubricant Distribution: Ensure that the lubricant is evenly distributed across the contacting surfaces of the screw gears. The lubricant should adequately cover the threads of the worm and the teeth of the worm wheel to reduce friction and wear. Proper lubricant distribution can be achieved through rotational movement of the gears or by applying the lubricant directly to the contact area.
- Prevent Excessive Lubrication: While proper lubrication is essential, excessive lubrication can lead to problems such as overheating, increased drag, and leakage. Follow the manufacturer’s recommendations regarding the appropriate lubricant quantity. Avoid over-greasing or over-oiling the screw gear system.
- Cleanliness: Maintain cleanliness when lubricating screw gears. Ensure that the lubrication equipment, such as grease guns or oilers, is clean and free from contaminants. Contaminants, such as dirt or debris, can compromise the lubricant’s performance and increase wear on the gears.
It is important to note that the lubrication requirements may vary based on the specific screw gear system and its operating conditions. Therefore, always refer to the gear manufacturer’s recommendations and guidelines for the most accurate and up-to-date information regarding lubrication requirements.
How do you retrofit an existing mechanical system with screw gears?
Retrofitting an existing mechanical system with screw gears, also known as worm gears, involves replacing or modifying the existing gear system to incorporate screw gears. Here’s a detailed explanation of the steps involved in retrofitting an existing mechanical system with screw gears:
- Evaluate the Existing System: Begin by evaluating the existing mechanical system to understand its design, function, and the specific requirements for retrofitting. Identify the type of gears currently in use and assess their limitations or shortcomings that warrant the retrofit. Consider factors such as load capacity, speed requirements, space constraints, and the desired performance improvements.
- Analyze Compatibility: Determine the compatibility of screw gears with the existing system. Consider factors such as available space, alignment requirements, torque and speed requirements, and the feasibility of integrating screw gears into the system. Assess whether any modifications or adaptations are needed to accommodate the screw gears effectively.
- Design Considerations: Based on the evaluation and compatibility analysis, develop a design plan for incorporating screw gears into the existing system. Consider aspects such as gear ratios, torque requirements, lubrication systems, mounting arrangements, and any necessary modifications to the system components or structure. Ensure that the design meets the specific performance and functional objectives of the retrofit.
- Select Screw Gear Components: Choose the appropriate screw gear components based on the design requirements and the specifications of the existing system. Consider factors such as gear material, tooth profile, helix angle, pitch diameter, and the number of starts. Select components that are compatible with the load, speed, and operating conditions of the retrofit application.
- Fabrication or Procurement: Once the screw gear components are selected, proceed with the fabrication or procurement of the required parts. This may involve manufacturing the screw gear components or purchasing them from a reliable supplier. Ensure that the components meet the specified quality standards and are suitable for the retrofit application.
- Installation: Install the screw gears into the existing mechanical system as per the design plan. This may involve removing the old gears and replacing them with the new screw gears or modifying the existing gear system to accommodate the screw gears. Follow proper installation procedures, ensuring correct alignment, lubrication, and torque specifications.
- Testing and Adjustment: After the installation, conduct thorough testing of the retrofitted system to verify its performance and functionality. Check for proper gear engagement, smooth operation, and the ability to handle the intended loads and speeds. Make any necessary adjustments or fine-tuning to optimize the performance of the retrofit and ensure its reliable operation.
- Documentation and Maintenance: Document the retrofit process, including design specifications, installation procedures, and any modifications made to the existing system. This documentation will be valuable for future reference, maintenance, and troubleshooting. Establish a regular maintenance schedule to inspect and maintain the retrofitted system, including lubrication, gear wear monitoring, and any recommended servicing.
Retrofitting an existing mechanical system with screw gears requires careful planning, design considerations, and proper execution. By following these steps and ensuring compatibility, proper component selection, and installation, it is possible to successfully integrate screw gears into an existing system, improving its performance, efficiency, and functionality.
How do screw gears differ from other types of gears?
Screw gears, also known as worm gears, possess distinct characteristics that set them apart from other types of gears. Understanding these differences is essential for selecting the appropriate gear mechanism for a given application. Here is a detailed explanation of how screw gears differ from other types of gears:
- Gear Configuration: Screw gears consist of a worm (a cylindrical gear with a helical thread) and a worm wheel (a toothed wheel). In contrast, other types of gears, such as spur gears, bevel gears, or helical gears, have different geometric configurations and tooth arrangements.
- Helical Design: The helical design of screw gears is a defining characteristic. The worm has a helical thread wrapped around it, resembling a screw, while the teeth of the worm wheel are typically perpendicular to the helix angle. This helical arrangement allows for a sliding action between the worm and the worm wheel, resulting in specific operational characteristics.
- High Gear Ratio: Screw gears are known for providing high gear ratios, especially compared to other types of gears. The helical design allows for a large number of teeth to be engaged at any given time. This results in a higher gear reduction ratio, making screw gears suitable for applications where a significant reduction in rotational speed or an increase in torque is required.
- Self-Locking Capability: One of the unique features of screw gears is their self-locking capability. Due to the helical thread design, the friction between the worm and the worm wheel tends to hold the gear system in place when the worm is not rotating. This inherent self-locking property prevents the worm wheel from backdriving the worm, enabling the gear mechanism to hold a position without the need for external brakes or locking mechanisms.
- Sliding Motion: Screw gears operate with a sliding motion between the helical thread of the worm and the teeth of the worm wheel. This sliding action introduces more friction and heat generation compared to other types of gears, such as spur gears or bevel gears, which primarily operate with rolling motion. The sliding motion affects the efficiency and lubrication requirements of screw gears.
- Lower Efficiency: Screw gears generally have lower efficiency compared to other types of gears due to the sliding motion and increased friction. The sliding action between the worm and the worm wheel results in higher energy losses and heat generation, reducing the overall efficiency of the gear mechanism. Proper lubrication is crucial to minimize wear and improve efficiency in screw gears.
While screw gears have their unique advantages, such as high gear ratios and self-locking capabilities, they also have limitations, including lower efficiency and increased friction. Therefore, the selection of gear type should consider the specific requirements of the application, taking into account factors such as torque, speed, precision, efficiency, and the need for self-locking or high gear reduction ratios.
editor by CX 2023-09-18